A leading worldwide supplier of test, measurement, and diagnostic solutions for electronic manufacturing

Designing for Testability…

The Technology, the Technique, and the Economics

- Thomas J. Coughlin
Director of Marketing

Why testability?

Design for Testability (DFT) is just one aspect of the current clamor about a variety of initiatives aimed at speeding innovative, high quality, customer-driven new products to market in a timely, profitable manner. Whatever the name -- concurrent engineering, continuous improvement or quality function deployment -- these technology buzzwords often deliver more in rhetoric than in reality.

Encompassing such grand concepts as design for manufacture, design for testability, design for use, design for quality, and design for service, they tend to fall short of their goal. The primary reasons are that managers, supervisors, and engineers fail to understand the total cross-functional commitment needed for success, and are not fully aware of the tools and techniques needed to implement these programs.

Can we build it? Can we test it?
Figure 1. Test is an integral part of
any manufacturing process

What is testability?

Testability can best be described as the ease with which the functionality of any electronic product circuit or component can be determined to a desired degree of accuracy. To put it more simply, how easily can it be checked for performance to-spec throughout the entire product life cycle from product concept through design, manufacture, and service? How quickly can test programs be generated? How accessible are the test points? How comprehensive is the fault coverage?

Testability is not a technological innovation. It is a mindset that creates a constant awareness of the importance of ease-of-testing ... in engineering ... during production ... in the field. Testability is critical to the manufacturing process -- a product that cannot be readily tested is not really manufacturable.

Non-testability costs; testability pays.

Unpredictable production schedules, bonepiles of suspect boards, a very high cost of test, and an uncertain level of product quality delivered to the customer... these are the indirect costs of non-testability. Add the time spent trying to diagnose, and you quickly see that non-testability can be very expensive.

Testability, on the other hand, is introduced at the design stage, where it dramatically lowers the cost of test and the time spent at test. Properly managed, testability heightens your assurance of product quality and smoothes production scheduling.

What are the benefits of testability?

The time and money saved by designing for testability are the obvious major advantages -- the more efficiently and accurately you test the more profitable the product But there are many others.

Designing for testability:

GenRad's Commitment to Design for Testability.

As the recognized test technology leader, GenRad offers a full spectrum of DFT products, services and consultancy to electronic manufacturers. All of our products, experience, test knowledge and engineers are dedicated to facilitating design for testability. Our goal is to help you speed new designs into production at lower overall cost while, simultaneously, assuring high levels of product quality and product profitability. In short, to make you more competitive.

Testability Challenges... the Management Issue.

Because DFT is essentially a management issue and not a technology issue, any testability effort must have management's full commitment and support if it is to succeed. Management needs to be aware of the enormous opportunities for savings as well as the technology, tools, and products available to support testability, all the way from design right down to the manufacturing floor. Before the advantages of the potential economic benefits of a well integrated DFT program can be realized, it is critical that the state of testability technology be well understood.

Each major advance in technology signals a new set of design, manufacturing, and testing challenges to be overcome. Each successive generation of test engineer has developed new test techniques as device, packaging, and interconnect technologies have evolved from point-to-point wiring to through-hole printed circuit boards and to surface mount technology.

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Figure 2. Why testability is a problem

VLSI technology has put the design of truly untestable circuits within everyone's reach. SMT and VLSI technology have teamed up to produce extremely complex circuit designs, with data rates approaching 100 MHz becoming commonplace; device miniaturization that a Lilliputian would dwarf, and a significant decrease in electrical test access. These add up to a serious threat to the foundations of in-circuit test.

The emergence of multi-chip modules, direct chip attach, and optical coupling technologies will simply hasten the pace at which testability must be re-invented.

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Figure 3. Integrated circuit
packaging trends

Testability challenges can be classified as follows:

Design and Test Technology Gap -- Automatic Test Equipment (ATE) basically exists to detect and diagnose faults. ATE must function within an economic balance between the cost of quality conformance and the cost of non-conformance.

Commercial ATE often provides high fault coverage test programs, automatically, over the vast majority of typical designs. However, the design engineer alone knows which part of the design (usually less than 10%) stretches the design envelope and requires special test considerations. Testability can be as simple as alerting the test engineer to this situation.

Because a tester must provide a wide degree of flexibility in determining and identifying the presence of faults, yet minimize the cost of detecting those faults, its hardware specifications generally trail those of the technologies that it is testing. For example, the clock and data rates on the printed circuit board might be 60-100 MHz while a combinational tester might have a clock rate to 50 MHz and data rates to 10 MHz.

Based on the principle that 'it isn't how fast you test, it's how you test fast,' GenRad has pioneered many novel and patented test techniques to provide effective fault coverage to close the technology gap. These innovative test solutions include techniques such as Scan Pathfinder™ for boundary scan-based designs, Analog Functional Test Module (AFTM) for mixed-signal devices, and Deep Serial Memory for in-line programming and verification of flash memories, etc.

Similar test techniques are being developed to provide comprehensive test coverage as logic levels are reduced... 5 volts to 3.3 volts to 1.8 volts... in response to demand for lower power consumption or more portable products. GenRad's digital test subsystems provide test programming flexibility to manage these emerging device trends.

Design simulators establish timing increments down to pico seconds and simulate long serial streams of vectors. A test system, however, has a more finite timing limitation and utilizes more loop-oriented test flows. GenRad has codeveloped with Diagonal Systems Ltd. a set of tools, WAVELink™ to compensate for this fundamental difference.

Design Data Availability -- More and more frequently, detailed design data that would not only improve test coverage but also speed up testing is not ordinarily made available to the test group by the design group. Most often this is the result of design and test residing in different departments, divisions, or buildings -- even different companies.

To increase fault coverage when basic design data is not available, GenRad has developed vector-less testing concepts: Opens Xpress™ which enhances the degree of test coverage for manufacturing-induced faults; and Xpress Model™, an automated test model development tool, which supports vector-based test techniques to heighten the confidence in device functionality.

Test Development Time Availability -- Intense global competition has dramatically reduced design-to-market cycle times. Consequently, the time available to develop comprehensive, high fault coverage test programs has also been dramatically reduced.

GenRad attacks this testability challenge on several fronts. Powerful design and test integration tools, CAT-Link™ and WAVE-Link, automate the transfer of CAD, CAE, and simulation data from a wide range of design environments into formats required to drive the test generation process.

The performance of automatic test generators and the debug tool, TEST XPRESS™, has been enhanced to deliver lightning fast levels of performance to extremely high levels of fault coverage. This near real-time test generation allows most fault coverage to be produced automatically. As a result, the test engineer has more productive time to concentrate on tests for the more challenging aspects of the design.

Rooted in GenRad's fundamental philosophy -- "the difference in software is the difference in test™" -- advanced test and diagnostic algorithms power more test coverage per unit of test hardware than is available from any similar board test system.

Test and Fixture Technology Gap -- Often viewed as a separate industry, fixturing technology is seen as either the limiting factor to providing effective testability or as the facilitator for implementing new test techniques.

GenRad works closely with fixturing industry leaders. These critical partnerships bridge the gap between GenRad's core expertise in electrical test and diagnostics and the fixturing companies' expertise in mechanical access. This cooperative effort has pioneered many breakthroughs in advanced fixture technology ... Short Wire Length fixtures ... Opens Xpress probes... wireless fixtures, etc.

GenRad continues to work with the fixture experts to solve test problems resulting from the use of no-clean solder, from other contaminants accumulated on the fixture probes during volume production, or from the need to precisely align fine-pitch boards to the test interface.

Physical and Electrical Testability Access -- The ability to physically access test points for stimulus, measurement, or diagnostics has been seriously affected. The test engineer is challenged not only by fine-pitch geometries, tightened packaging densities, intra-module connections, and flexible circuit boards, but also by the un-desirability of tester induced faults from high-speed circuit loading.

GenRad has created many innovative test techniques and tools -- Multiple Level Inhibits, Boundary Scan, NAND Tree, Deep Serial Memory, etc. -- that address these issues. They all increase test fault coverage, even though the physical access by the test probes is impaired by the application of the sophisticated device, packaging and interconnect technologies to the design of the product under test.

Testability Awareness -- GenRad offers products, support services, and consultancy aimed at enhancing the awareness of the technological and economic advantages of testability among members of the test, design, and management staffs. This includes both design-for-testability considerations and an understanding of tester limitations relative to design practices. The following assessment of the state-of-test technology and test techniques will help you to better understand testability.

The State of Combinational Test Technology.

There are basically two approaches to test -- functional and in-circuit test

Functional Test -- Verifying the Entire Board.

Functional test is characterized by the application of input stimuli and measurement of the output signals on the circuit board. The measured output is compared against an expected result. Sophisticated diagnostic algorithms guide an operator through an interactive probing sequence to isolate the particular source of the fault. Test access is assumed to be available to support the effectiveness of this testing philosophy.

Functional test is aimed at verifying the functionality of the entire board. Functional test systems can be executed effectively at the speed of the design.

Functional test systems offer the potential of very high fault coverage and high confidence in the test results. However, functional test is based on two assumptions: the degree to which simulation technology can be applied to generating the test program, and the degree to which diagnostic strategies can be developed in a cost-effective and timely manner.

In-Circuit Test -- Verifying the Components and the Assembly Process.

In-circuit test is characterized by the application of stimuli to and measurement of the signal nodes on the circuit board. In-circuit test is best described as testing the functionality of each component on the board, with the inference that the overall board functionality can be verified by the fact that each component functions and that it is wired properly.

In-circuit test generally does not execute at the speeds of the design, due to the fact that the physics of back-driving limits the technique's practicality to a range of between I and 10 MHz test speeds. Test access is assumed to be available at each node to support the effectiveness of this testing philosophy.

Combinational Test -- The Way of Life.

Modern ATE has evolved to a point where functional test is being used in very limited instances. This is because the automation of functional test generation and diagnostic algorithms has not been available at economically viable prices.

In-circuit test has essentially moved in two different directions, namely:

  1. The Manufacturing Defect Analyzer (MDA) is a highly simplified in-circuit tester that uses analog measurements to verify the manufacturing process. Primarily used on fairly simple circuit boards, the MDA is a low-priced test alternative that can provide good fault coverage for simple analog components and circuit interconnection. It provides no fault coverage for component functionality on digital, complex analog or mixed signal devices.

  2. The Combinational Tester is currently the most popular method of board testing. This system combines the capability of an in-circuit tester with that of a functional test system to achieve very high fault coverage and excellent diagnostic accuracies. In addition to the high component coverage afforded by in-circuit analog and digital test techniques, the combinational tester supports analog, mixed-signal, and digital functional testing. It also supports the newer test and diagnostic concepts such as Boundary Scan, NAND Trees, and digital opens detection using analog means.

Combinational Testability.

In order to design-for-testability, it is necessary to have a basic understanding of the capability of the combinational tester to provide test and diagnostics. This is best accomplished by examining the hardware, software, and fixturing technologies that support combinational test

Automatic Test Generation (ATG) has greatly enhanced the acceptance of combinational testing technology as a viable, cost-effective test approach. The ATG paradigm requires that information be available describing the components on the board (test models), their interconnects (circuit description), and their physical location (assembly).

Automatically capturing design information into the test generation process speeds test program development. The lack of the design data, on the other hand, can severely limit test effectiveness.

ATG algorithms calculate the effect of the circuit on the ability to stimulate and to measure the attributes of each component In addition, ATG algorithms have to recognize the measurement accuracies and timing capabilities of the combinational tester hardware.

The capability of the tester to effectively isolate each component to accomplish the highest fault coverage test requires that analog "guard" and digital "inhibits and disables" be automatically entered into the program in order to minimize test development time.

The principal limitation to automatic test generation involves the lack of design data to create a test model for the devices on the board and to develop accurate fault coverage.

Mechanical Design Considerations.

PCB test access is typically accomplished through a bed-of-nails fixture, although new, higher performance short-wire fixtures are being used more frequently. On automated manufacturing production lines where boards arrive at the ATE via conveyors, mechanically actuated fixtures are used. Because these mechanical fixtures necessitate higher probe reliability, they require special consideration.

Vacuum Fixtures

Vacuum fixtures require a free area of at least 0.125" around the perimeter of the PCB to ensure a good vacuum seal. Mechanical board handlers may need as much as 0.138" clearance for conveyor rails. Tool pin flex can be minimized by using at least 0.12" diameter pins. Sealing integrity can be improved by allowing a clearance of 0.125" around the tooling pin. Mechanical fixtures require a clearance of 0.375" for self-registering tapered tooling pins.

Tooling Holes

Place two (or three) diagonally opposed, unplated tooling holes as far apart as possible with a tolerance between holes of ±0.002" to ensure correct fixture placement. Tooling hole diameters should be maintained to within 0.003"/-0.000". Solder contamination and plating thickness variation problems can be prevented by keeping tooling holes free of plating.

The tolerance from a test pad to tooling hole should also be held to ±0.002". Locate tooling holes at least 0.125" from the board edge to avoid impacting the integrity of the vacuum seal or seating gasket.

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Figure 4. Bed-of-Nails Interface

Test Pads

Clear access to test nodes is vital. Poor access slows production testing and increases product cost. Ideally, test pads should be provided on each node. Always place test pads on the bottom of the board to minimize the likelihood of more expensive double-sided fixtures. Test pads should be square, if possible, and no smaller than 0.035" in diameter with pad-to-pad accuracy of ±0.003".

Test pads should also be located at least 0.125" from the board edge to avoid impacting the integrity of the vacuum seal or seating gasket. In addition, pick and place systems and handlers require access to the board edges.

Test pad spacing should be ideally 0.100", although some manufacturers implement guidelines at 0.050" with a minimum of 0.015" separation between pads.

Test pads on the component side of the board must have at least 0.040' clearance from components to avoid damage to either the probe or the part.

Provide an even distribution of test points to balance the stress from the probe on the board or the platen. Place them as close as possible to the signal source to minimize the electrical impact of the tester on the circuit board. Place several test pads on the VCC and ground lines to assure a more even power distribution. Keep in mind that heavy backdrive currents can shift ground potentials.

Accessibility Guidelines for SMT Boards
1. Select the largest probe possible. Larger probes are easier to handle and less prone to damage during handling.
2. Use SMD probes with test centers of 0.050 in. The SMD probe is designed specifically for SMT boards. Its greater precision ensures probe-tip-target repeatability. Test centers should be 0.100 inches if possible.
3. Use low spring force in densely populated areas. While higher spring force penetrates contaminants better, a lower spring force used in densely populated areas of your vacuum fixture will ensure proper actuation.
4. Select the proper style for your application. Some tips will mar or damage circuitry, which may not be acceptable.
5. Test pads should be 0.035 to 0.040 inches in diameter. Based on generally accepted test fixture/PCB manufacturing tolerances, the SMD probe requires a test pad of this size for repeated tip-to-target accuracy. Naturally, the larger the target, the greater probability of hitting it
6. Coat test pads with conducive non-oxidizing material. Test pads should be solder coated or coated with a non-oxidizing material such as gold. Solder oxides are easily penetrated with most sharp tip styles, ensuring good electrical integrity.
7. Probe test pads or vias, not components or component leads. Probing a component lead may make a cold solder joint appear good.
8. Provide accurate tooling pins. The tooling pin location is key to fixture/PCB alignment Tolerance from the DUT to the datum to the test pad should be ±0.002 in.
9. Place tooling holes as far apart as possible. Tooling holes on the PCB should be as far apart as possible, diagonally placed, with a tolerance between holes of ±0.002 in. A 0.125 in. or larger tooling pin will help maintain stability and PCB/fixture alignment. Tooling hole diameter should be +0.003/ -0.000 in.
10. Minimize use of tall components. SMT boards with component height greater than 0.255 in. are difficult to probe, requiring cutouts or relief in the probe plate. When possible, extend test pads 0.2 in. away from tall components to allow for milling tolerances.
11. Don't locate components or test pads too close to the PCB edge. Location close to PCB edge may interfere with fixture actuation and affect probe-to-target contact.
12. Don't crowd test pads. Leave a 0.018 in. unpopulated annulus around each test pad to minimize shorting during worst-case tolerance scenarios.
Reprinted with permission from Electronics Test Magazine, July, 1989.

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Figure 5. Minimum Test Pad
Positioning and Size

Probing

Device pins (through-hole), test pads, connectors, and vias can be used to allow adequate test access. For PCBs using Surface Mount Technology (SMT), test pads must be used since probing may damage the leads and open solder connections may be temporarily disrupted when the probe moves the leads onto the solder surface.

Ideally, all test access should occur on the secondary (bottom or solder) side of the PCB. Test pad diameters must be at least 0.035" when using standard 100-mil (or 75-mil) test probes and should have an adequate solder surface to ensure reliable probe contact. 50-mil and 75-mil probes provide less probing accuracy because they allow more flex, in addition to being more fragile, more expensive, and less reliable. During test fixture layout, every attempt should be made to minimize the need for the 50-mil probes. For greater accessibility on fine-pitch devices, test pads should be staggered to allow 100-mil spacing.

When probing connectors, probe density must be carefully planned to avoid conflicts, especially when vacuum bed-of-nails fixtures are used. Of all test point access options, vias are the least desirable since they may not provide the best probing surface.

Where via probing is necessary, soldering the vias affords a good probing surface and eliminates the possibility of probe tips catching in unfilled holes. Via hole filling will also prevent leakage when using vacuum fixtures.

To ensure PCB coplanarity, increase probing precision, and minimize component damage due to PCB flexing, test pad density should not exceed 12 per square inch (8 oz. probes). Excessive probe density may hinder proper sealing of vacuum fixtures. In every case, probing densities must be carefully planned to achieve the best testability.

Tall PCB components (> 0.2") necessitate milling the test fixture for extra clearance. Test pads should not be placed within 0.20" of such components. As a precaution to avoid damage to the component and to prevent probe-induced shorts, allow a clearance radius of 0.05".

Electrical Design Considerations.

There are several fundamental design considerations that can have a major impact on a PCB's testability and, therefore, its cost.

Power Distribution

While the current handling capacity of standard probes is 1 amp, a practical limitation of 1/2 amp will guarantee more efficient probe performance and reliable power distribution. Power distribution should take place across the entire board with at least three test points for the first amp and another test point for an additional 1/2 amp. Additional test points must be included for power supply sense lines, as well as grounds and returns, especially in digital logic testing. Any PCB changes, i.e., jumpers or components on the probe surface, must be positioned carefully so as not to interfere with probe access.

Clocks

On-board clocks must be disabled to effectively test the rest of the circuit Clock sources must be controllable from the tester.

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Figure 6. Controlling Time

Enabling Test

External control or output lines must not be tied directly to ground or to the VCC. Otherwise, it's impossible to use available test library elements easily, leading to a more complex and more costly test routine.

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Figure 7. Enabling Test

Similarly, separate reset, control, and enable lines must not be tied through a common resistor as this prohibits independent testing of each device.

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Figure 8. Separate Resets and Enables

Power-on reset circuits must be able to be driven by the tester to achieve a known circuit state.

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Figure 9. Resetting Things
Figure 10. Together we fail

Complex Devices

Make sure that the reset line to an ASIC or the output enable lines on a PAL are accessible to the tester. You may alternatively provide a simple equation that can be entered by the tester to set the outputs of a PAL to a known state.

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Figure 11. ASICs and PALs

Frequently, simulation vectors for ASICs and other custom devices are not available. Automated test model development tools exist, such as GenRad's Xpress Model, that quickly develop test models to ensure test activity on each pin of the device. In conjunction with Hardware Fault Insertion, these models can quickly be scored for test effectiveness.

Unused Pins

All unused pins must be nailed with a test pin to ensure that faults associated with these unused pins do not propagate through the circuit.

Drive Indirect

Many times, lengthy test backdriving of a power device, such as a 244, can lead to device destruction due to excessive heat build-up through the ground pins.

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Figure 12. Don't test too long

Drive indirect is also used to avoid excessive backdrive on a device with a heavy fan-out.

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Figure 13. Drive Indirect

Long serial chains also require special handling to prevent test times from becoming excessive. Breaking the chain with test access generally slashes the test time by orders of magnitude.

Flash

Flash EPROMS require special testability consideration. Do not program the protection bit until after the test Do not use Hardware Fault Insertion as it might re-program the device. Program first... then verity.

Battery on Board

An on-board battery requires a jumper because it is difficult to detect shorts around a battery.

Cluster Test

A bell grid array essentially has very limited access to its nodes. This often requires a form of cluster test in which a EGA is tested in conjunction with other devices that define a more testable functional block.

Mixed Signal Devices

Many analog and mixed signal devices can react adversely to the electrical loading of tester and fixture. Test points need to be buffered or placed very close to the signal source; alternatively, the device can be tested as a cluster.

It's there...but can I probe it?

Circuit nodes fall into two categories -- those that are accessible or not and those that are probeable or not. Accessible nodes might not be probeable due to tester loading on the circuit An inaccessible node might be probeable through indirect means such as Boundary Scan virtual nail. Unprobeable and inaccessible nodes are either untestable or require alternative means such as cluster test, etc.

Boundary Scan Considerations

This paper does not cover Boundary Scan and its impact on testability. Excellent testability guidelines are available in the referenced IEEE publication (3) and GenRad's popular handbook, Meeting the Challenge of Boundary Scan.

Measuring Testability

Modern ATE provides test facilities such as Hardware Fault Insertion to automatically grade the effectiveness of the digital test program. Tools to develop a test figure of merit for analog circuit are also available.

New Test Approaches

Many innovative testing strategies are being introduced that will enhance the likelihood of testability. These include the adoption of Boundary Scan designs, automated test model development, and analog testing of digital opens.

The Testability Challenge

Regardless of the trends in system test capability, the basic challenge for test engineers is not to change the design but rather to make the designer a believer in testability.


Bibliography

(1) Testability Guidelines TP-IOIA. 1991 Surface Mount Technology Association.

(2) Enhancing Test Productivity and Reducing Test Costs. 1994 Thomas J. Coughlin, GenRad, Inc.

(3) IEEE Standard 1149.1-1990 (includes IEEE Std. 1149.1a - 1993) It is also known as 'IEEE Standard Test Access Port and Boundary Scan Architecture.'

(4) Meeting the Challenge of Boundary Scan 1994 GenRad, Inc.


Appendix

The ABCs of SMT

Chip carrier - A low profile surface mount component package (usually square) with a semiconductor chip cavity or mounting area that is a large portion of the package size and with external connections on all four sides. The external connections may be leads or pads.

Component lead - The solid or stranded wire or formed conductor that extends from a component and serves as an easily formed mechanical or electrical connection, or both.

DIP - Dual in-line package; an IC package with two rows of pins.

Double-sided assembly - A packaging and interconnecting structure with components mounted on both the primary and secondary sides.

Fillet - A smooth, concave junction where two surfaces meet. The quality of a solder fillet determines the strength of the joint.

Fine-pitch - <-0.025" spacing of leads.

Flatpack - An integrated circuit package commonly surface mounted with gull-wing shaped or flat leads extending from two or four sides of the package body, with uniform spacing between leads.

Footprint - The pattern on the PCB to which the leads on a surface mount component are mated. Also called a land or a Pad.

Gull-wing lead - A package lead configuration typically used on a small outline or flatpack package, with a near right angle bend near where the lead exits the package body and an opposite, 90 bend near the package base, followed by a 0 to 8 radius bend that forms a heel and foot An end view of the package with its formed leads resembles a gull in flight

lnterpackage spacing - The distance between two or more components on a PCB.

J-lead - A lead configuration typically used on plastic chip carrier packages in which leads are rolled underneath the package body. A side view of the formed lead resembles the shape of the letter J.

Land - A portion of a conductive pattern usually used for electrical connection, component attachment. or both.

Land pattern - Component mounting sites located on the substrate intended for the interconnection of a compatible component. Land patterns are often referred to as lands or pads.

Mixed technology - A combination of through-hole and surface mount components on a single PCB.

Pad - The metal portion of the PCB where the leads on a surface mount component are mated. Also called a footprint or a land.

Pitch - The centerline spacing of the leads on an interconnect.

Plastic Leaded Chip Carrier (PLCC) - A surface mount package that has 18 to 84 J-leads on four sides with uniform spacing between leads.

Printed Circuit Board (PCB) - An epoxy glass and metal composite on which circuits are etched and to which active, passive, and hardware components are attached.

Reflow soldering - A process for joining parts by tinning the mating surfaces, placing them together, heating until the solder fuses, then cooling in the joined position.

Secondary side - The side of a package and interconnecting structure that is opposite the primary side. (it is the same as the solder side in through-hole technology.)

SIR - Surface Insulation Resistance.

Small Outline Integrated Circuit package (SOIC) - An integrated surface mount package with two parallel rows of 8 to 56 gull-wing leads.

Small Outline J-leaded package (SOJ) - An integrated surface mount package with two parallel rows of J-leads having uniform spacing between leads and rows.

Solder bridging -The unwanted formation of a conductive path resulting from solder located between conductors.

Solder fillet - A normally concave surface of solder at the intersection of the metal surfaces of the solder connection.

Solder terminal - A terminal where the electrical connection is made by soldering,

Surface Mount Technology (SMT) - A method of packaging and assembling PCBs or hybrid circuits and the components that are used on them, in which components can be connected electrically and mechanically to the surface of a conductive pattern.

Type 1 - SMT using surface mounted devices on one or both sides of the substrate. The assembly is reflow soldered in one or two passes, depending on the configuration.

Type 2 - SMT using surface mounted devices on one or both sides of the substrate and through-hole devices on the component side. The assembly is reflow soldered on the first pass and wave soldered on the second pass.

Type 3 - SMT using surface mounted devices on the solder side of the PCB and through-hole devices on the component side. The assembly is wave soldered in one pass.

Ultra-fine-pitch - <0.015" spacing of leads.


Source: G. Derman, ed., Connectors and Interconnectors Handbook, Vol. 1, Revised, IICIT, 1990.

The following are trademarks, or registered trademarks, of their respective companies:

Opens Xpress, Scan Pathfinder, Soft Probe, TEST XPRESS, "The difference in software is the difference in test," and Xpress Model - GenRad, Inc.

CAT-Link, WAVE-Link - Diagonal Systems, Inc.




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